Monthly Archives: December 2009

EN ISO 13849–1 Mandatory Implementation Date CONFIRMED!

This morn­ing the European Commission con­firmed the state­ment made by Marie Poidevin of CEN last week by pub­lish­ing s revised list of stan­dards (2009/​C 321/​09) includ­ing EN 954–1:1996, EN ISO 13849–1:2006 and EN ISO 13849–1:2008, not­ing “The date of ces­sa­tion of pre­sump­tion of con­for­mity of the super­seded stan­dard, ini­tially fixed on 28.12.2009, has been post­poned for two years.”

Machine builders who have been putting off imple­men­ta­tion of this stan­dard in their designs have now gained another two years to edu­cate them­selves and to update their design processes to include the addi­tional analy­sis required.

Coming on the manda­tory imple­men­ta­tion date of the lat­est revi­sion of the Machinery Directive, which now explic­itly requires risk assess­ment to be com­pleted as part of the design process, and new rules that will bring in prod­ucts that were incor­rectly being marked exclu­sively under the Low Voltage Directive, the next two years will be busy ones for those com­pa­nies who have not been pay­ing much atten­tion to the changes in this impor­tant directive.

Companies who are well pre­pared and were ready for the orig­i­nal date are ahead of the mar­ket and should take this oppor­tu­nity to take some gains over theor com­peti­tors by adver­tis­ing their abil­ity to pro­duce com­pli­ant machinery.

Today’s edi­tion of the OJ also brought in a cou­ple of stan­dards pre­vi­ously noti­fied under the old Machinery Directive, but there are many oth­ers that remain to be noti­fied. Most of these are pend­ing updates to bring them into con­for­mity with the revised Essential Requirements, while some may be replaced by new ISO adop­tions of their con­tent with new mate­r­ial added.

On the EMC-​​PSTC email forum, a cou­ple of ques­tions were posed that will likely be on the minds of many read­ers. For those who don’t know, Type C stan­dards are “prod­uct fam­ily” stan­dards that cover a spe­cific type of machin­ery, like lifts, or power presses. :

What if a Type C stan­dard ref­er­ences only EN ISO 13849–1?

Would it be OK to claim pre­sump­tion of con­for­mity using such a har­mo­nized type C stan­dard yet only using EN 954–1 for the con­trol circuits?

If your machine is in the scope of a spe­cific har­mo­nized stan­dard, do you have to use it, rather than generics?

I’d like to address these ques­tions in this post, so here goes…

If you are declar­ing con­for­mity to a Type C stan­dard, and that stan­dard calls out EN ISO 13849–1 for con­trol reli­a­bil­ity, then in my opin­ion you should be using that stan­dard UNLESS there is some over­rid­ing rea­son that pre­vents you from using it. “We didn’t feel like it” or “It’s too hard” don’t count. If you’re in a posi­tion where you must con­tinue to use EN 954–1, then ratio­nale must be writ­ten for the tech­ni­cal file that clearly describes the rea­sons pre­vent­ing the imple­men­ta­tion of the new stan­dard, and fur­ther­more, what has been done to pro­vide an equiv­a­lent level of safety and reli­a­bil­ity as would be gained by using the new standard.

If your machine is in the scope of a spe­cific har­mo­nized stan­dard, then it should be declared using that stan­dard and not the gener­ics. This is dis­cussed in the guid­ance doc­u­ments for the direc­tive. The generic stan­dards are there to be used for prod­ucts that are not within the scope of exist­ing har­mo­nized stan­dards, and for the guid­ance of Technical Committees writ­ing Type C stan­dards. The Type C stan­dard will give the user a spe­cific list of com­mon haz­ards found on the type of machin­ery cov­ered by the stan­dard, and will pro­vide spe­cific con­trol mea­sures that are expected to be used to con­trol the risks asso­ci­ated with those haz­ards. If there are haz­ards that are not cov­ered by the stan­dard, then generic stan­dards may be used to deal with the risks related to that unique haz­ard.

Need more infor­ma­tion? Feel free to con­tact me offline to dis­cuss your application!

Update on EN ISO 13849–1 Mandatory Implementation Date

The European Commission pub­lished a new Communication relat­ing to the Machinery Directive this past Friday that con­tin­ues the silence from the EC on the manda­tory imple­men­ta­tion date for EN ISO 13849–1. Communication C 309/​29, the lat­est update to the list of stan­dards har­mo­nized under the Machinery Directive, indi­cates that EN ISO 13849–1 and –2 were noti­fied in the 8-​​Sep-​​09 Communication, but fails to pro­vide a date for the ces­sa­tion of pre­sump­tion of con­for­mity under the old stan­dard, EN 954–1 /​ ISO 13849–1 1999. EN 954–1 is not listed in the cur­rent document.

MachineBuilding​.net is report­ing that Marie Poidevin from CEN has stated that the pre­sump­tion of con­for­mity under EN 954–1 has been extended to 31-​​Dec-​​2011. Expectations are that an updated list will be pub­lished this week includ­ing a new ref­er­ence to EN 954–1 with the new Mandatory Implementation date.

I con­tinue to watch this story and will update you as new infor­ma­tion is available.

Do you use industrial robots? ANSI adopts ISO 10218–1 and changes the game

Material Handling Robot at workIf you are an indus­trial robot user or inte­gra­tor work­ing in North America, you know RIA’s ven­er­a­ble robot stan­dard, RIA R15.06. This stan­dard was a ground breaker in it’s day, advanc­ing the safe use of robotic tech­nol­ogy in thou­sands of work­places in the US and Canada. CSA adopted R15.06 and pub­lished it, with a few changes, as CSA Z434, pro­vid­ing near-​​harmonization in the US and Canadian markets.

These two stan­dards brought the first inklings of risk assess­ment and con­trol reli­a­bil­ity require­ments to North American equip­ment design­ers and inte­gra­tors and broke new ground.

The last revi­sion of R15.06 was pub­lished in 1999, and the last edi­tion of Z434 was in 2003. In 2007, RIA made the bold move to begin har­mo­niza­tion with the inter­na­tional world by adopt­ing ISO 10218–1, Robots for Industrial Environment – Safety Requirements Part 1 – Robot. This stan­dard effec­tively replaces Section 4 of R15.06, cov­er­ing the design require­ments for the robot itself, leav­ing the safety require­ments for the rest of the work cell to the exist­ing R15.06–1999. This stan­dard brings some truly excit­ing capa­bil­i­ties to robot users, including:

  • Wireless Teach Pendants
  • Synchronized mul­ti­ple robots
  • Collaborative robotic appli­ca­tions and
  • Programmable safety con­trollers for enve­lope limitation.

When ISO pub­lishes ISO 10218–2 in 2010 the rest of the cell safety require­ments should be cov­ered in that document.

CSA is cur­rently review­ing CSA Z434 — they may choose to adopt ISO 10218–1 and (even­tu­ally) ISO 10218–2 once it is pub­lished, or they may choose to sim­ply reaf­firm the exist­ing stan­dard and con­sider adopt­ing the ISO stan­dards in another 5 years.

Need to know more? I pre­sented a webi­nar on this stan­dard on 19-​​Nov-​​09 through my friends at Pilgrim Software. The recorded webi­nar can be down­loaded here. A copy of the pre­sen­ta­tion slides is also available.

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