This is the final installment in the series on understanding safety functions. When indicators and alarms come up in conversations between machinery controls engineers, large process plant control rooms like those shown at left often come to mind. While this is certainly true, there are many instances on smaller machines and assembly lines where alarms…
Read More❌ ISO 13849-1:2023 – Do Not Use ❌
This is a first On Thursday, 2023-04-27, ISO published ISO 13849-1:2023, the 4th edition of the dominant functional safety standard for machinery. Usually, I would be the first to tell you that you should buy the standard as quickly as possible and start using it immediately. Today is not a normal day. As Command Module…
Read MoreUnderstanding safety functions: Fluctuations, loss and restoration of power sources
Control systems must be protected against fluctuations and power loss, whether electrical or fluidic. Fluctuations and losses are well defined in IEC, IEEE and ISO standards. Careful design of electrical systems, including the use of UPSs for electrical control systems and the careful design of pneumatic supply systems, including the proper sizing of pneumatic accumulators for compressed air-powered logic, is essential.
Understanding safety functions: Safe speed and safe standstill
In this post, I’ll discuss two safety-related parameters: safe speed and safe standstill. Speed control is a very common machine function. Conveyors, mixers, pumps, and many other applications rely on variable-speed drives. Some speed parameters are also safety-related because variations in speed can increase the risk to workers. See this post for more information on…
Read MoreUnderstanding safety functions: Safety-related parameters
Safety-related parameters are control system variables whose incorrect setting immediately increases the risk to the user. Some of the most common include safe-reduced speed and safe standstill, but temperature, pressure and other process parameters can also be safety-related. Defining what machine parameters are safety-related and then designing control hardware and software to meet the functional…
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