This is a first On Thursday, 2023-04-27, ISO published ISO 13849-1:2023, the 4th edition of the dominant functional safety standard for machinery. Usually, I would be the first to tell you that you should buy the standard as quickly as possible and start using it immediately. Today is not a normal day. As Command Module…
Read MoreEmergency Off (EMO) vs Emergency Stop

The concept of Emergency Off (EMO) used by the semiconductor manufacturing sector is similar in many ways to the emergency stop used in all other types of machinery, with some differences. This article covers the differences between these concepts. NOTE: This is a long post! TL;DR: EMO and emergency stop are very similar; however, some…
Read MoreUnderstanding Safety Functions: the Safety-related stop function

The most used safety function on machinery is the safety-related stop function. The requirements discussed in this post are not generally applicable to process-related stop functions unless the process and safety stop functions share the same control system hardware and software.
Read MoreManual reset using an HMI

Update: Things have changed a bit since this post was first published in 2021. There are now some safety-rated HMIs available from big controls companies like Siemens, so if you are considering this approach, consult with your controls vendor to see if their HMIs can meet the requirements of ISO 13849-1. Ed. – 2022-05-10 Question: Can…
Read MoreMore E-Stop Questions

Here are some more questions I’ve been asked regarding emergency stop requirements. These ones came to me through the IEEE PSES EMC-PSTC Product Compliance Forum mailing list. Primary Sources There are three primary sources for the requirements for emergency stop devices: [1] Safety of machinery — Emergency stop — Principles for design, ISO 13850. International…
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