Machinery Safety 101

Using E‑Stops in Lockout Procedures

This entry is part 6 of 16 in the series Emer­gency Stop

Emer­gency stop devices are some­times, incor­rectly, used as part of a lock­out pro­ced­ure for machinery. Learn more about how to cor­rectly used these devices as part of Haz­ard­ous Energy Con­trol Pro­ced­ures for indus­tri­al machinery.

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Emergency Stop Categories

Emergency Stop on machine console
This entry is part 4 of 16 in the series Emer­gency Stop

I’ve noticed a lot of people look­ing for inform­a­tion on Emer­gency Stop cat­egor­ies recently; this art­icle is aimed at those read­ers who want to under­stand this top­ic in more depth. First, a cla­ri­fic­a­tion: Emer­gency stop cat­egor­ies DO NOT EXIST, but stop cat­egor­ies do. A stop cat­egory is a descrip­tion of a con­trol func­tion – what the con­trol does – and…

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Busting Emergency Stop Myths

Emergency Stop on machine console
This entry is part 5 of 16 in the series Emer­gency Stop

There are a num­ber of myths that have grown up around emer­gency stops over the years. These myths can lead to injury or death, so it’s time for a little Myth Bust­ing here on the MS101 blog!

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Guarding Emergency Stop Devices

Emergency Stop on machine console
This entry is part 3 of 16 in the series Emer­gency Stop

Can emer­gency stop devices that a prone to unin­ten­ded oper­a­tion be guarded? Find out!

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Interlock Architectures – Pt. 3: Category 2

ISO 13849-1 Figure 10
This entry is part 3 of 8 in the series Cir­cuit Archi­tec­tures Explored

This art­icle explores the require­ments for safety related con­trol sys­tems meet­ing ISO 13849 – 1 Cat­egory 2 require­ments. “Gotcha!” points in the defin­i­tion are high­lighted to help design­ers avoid this com­mon pit­falls.

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Interlock Architectures – Pt. 2: Category 1

This entry is part 2 of 8 in the series Cir­cuit Archi­tec­tures Explored

This art­icle expands on the first in the series “Inter­lock Archi­tec­tures – Pt. 1: What do those cat­egor­ies really mean?”. Learn about the basic cir­cuit archi­tec­tures that under­lie all safety inter­lock sys­tems under ISO 13849 – 1, and CSA Z432 and ANSI RIA R15.06.

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Checking Emergency Stop Systems

Control Panel with Emergency Stop Button.
This entry is part 2 of 16 in the series Emer­gency Stop

This short art­icle dis­cusses ways to test emer­gency stop sys­tems on machines.

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Emergency Stop – What’s so confusing about that?

Emergency Stop on machine console
This entry is part 1 of 16 in the series Emer­gency Stop

I get a lot of calls and emails ask­ing about emer­gency stops. This is one of those decept­ively simple con­cepts that has man­aged to get very com­plic­ated over time. Not every machine needs or can bene­fit from an emer­gency stop. In some cases, it may lead to an unreas­on­able expect­a­tion of safety from the user, which can lead to injury if they don’t under­stand the haz­ards involved. Some product-spe­cif­ic stand­ards

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