Machinery Safety 101

Do you use ISO 13849 or IEC 62061? We need to hear from you! UPDATED

Do you use ISO 13849 – 1 or IEC 62061 to define and ana­lyze the safety related parts of the con­trol sys­tems used on your machinery? Have you been frus­trated by try­ing to… 

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Get the Basics Right!

For more than 15 years I’ve been teach­ing people about risk assess­ment, machinery safety and CE Mark­ing of machinery in private, onsite classes and through present­a­tions at safety con­fer­ences. Things are… 

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How to migrate from EN 954 – 1 to EN ISO 13849 – 1 or EN 62061

Edit­or­’s note – When I read this art­icle on the machinebuilding.net blog, I thought that it was import­ant enough that we should reprint it here. The text includes links to the machinebuilding.net web… 

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Interlocking Devices: The Good, The Bad and the Ugly

This entry is part 1 of 7 in the series Guards and Guarding

Note: A short­er ver­sion of this art­icle was pub­lished in the May-2012 edi­tion of  Man­u­fac­tur­ing Auto­ma­tion Magazine. When design­ing safe­guard­ing sys­tems for machines, one of the basic build­ing blocks is the… 

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31-Dec-2011 – Are YOU ready?

This entry is part 8 of 8 in the series Cir­cuit Archi­tec­tures Explored

31-Decem­ber-2011 marks a key mile­stone for machine build­ers mar­ket­ing their products in the European Uni­on, the EEA and many of the Can­did­ate States. Func­tion­al Safety takes a pos­it­ive step for­ward with the… 

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Inconsistencies in ISO 13849 – 1:2006

This entry is part 7 of 8 in the series Cir­cuit Archi­tec­tures Explored

I’ve writ­ten quite a bit recently on the top­ic of cir­cuit archi­tec­tures under ISO 13849 – 1, and one of my read­ers noticed an incon­sist­ency between the text of the stand­ard and Fig­ure 5,… 

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Interlock Architectures Pt. 6 – Comparing North American and International Systems

industrial Control Console
This entry is part 6 of 8 in the series Cir­cuit Archi­tec­tures Explored

I’ve now writ­ten six posts, includ­ing this one, on the top­ic of cir­cuit archi­tec­tures for the safety-related parts of con­trol sys­tems. In this post, we’ll com­pare the Inter­na­tion­al and North… 

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Interlock Architectures – Pt. 5: Category 4 – Control Reliable

This entry is part 5 of 8 in the series Cir­cuit Archi­tec­tures Explored

Ed. note: I’ve made a few updates to this art­icle since it was first pub­lished in 2011, with the most recent on 2020-05-11. – DN – The most reli­able of the five… 

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Interlock Architectures – Pt. 4: Category 3 – Control Reliable

Category 3 Architecture Logic Block Diagram
This entry is part 4 of 8 in the series Cir­cuit Archi­tec­tures Explored

This post was updated on 2020-03-28. Cat­egory 3 sys­tem archi­tec­ture is the first cat­egory that could be con­sidered to have sim­il­ar­ity to “Con­trol Reli­able” cir­cuits or sys­tems as was defined in… 

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Understanding the Hierarchy of Controls

The Hierarchy of Controls illustrated as an inverted triangle with each level of the hierarchy written one above the other, starting with Inherently Sfe design, then Engineering Controls, then Information for Use, then Administrative Controls and finally descending to PPE at the bottom. An arrow with the text "Effectiveness" on it runs parallel to the triangle and points downward from Inherently safe design to PPE.
This entry is part 4 of 5 in the series Hier­archy of Controls

(Eds. note: This art­icle was ori­gin­ally writ­ten in 2011 and was updated in Nov. 2018.) The “Hier­archy of Con­trols” is one approach to risk reduc­tion that has become entrenched in the… 

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