This is the final installment in the series on understanding safety functions. When indicators and alarms come up in conversations between machinery controls engineers, large process plant control rooms like those shown at left often come to mind. While this is certainly true, there are many instances on smaller machines and assembly lines where alarms…
Read MoreUnderstanding safety functions: Local control

The local control function is important to understand when designing machinery control systems. If the failure of the local control function could lead to increased risk to the user, it is a safety function. This article explains the local control function from a functional safety perspective.
Read MoreUnderstanding Safety Functions: the Safety-related stop function

The most used safety function on machinery is the safety-related stop function. The requirements discussed in this post are not generally applicable to process-related stop functions unless the process and safety stop functions share the same control system hardware and software.
Read MoreManual reset using an HMI

Update: Things have changed a bit since this post was first published in 2021. There are now some safety-rated HMIs available from big controls companies like Siemens, so if you are considering this approach, consult with your controls vendor to see if their HMIs can meet the requirements of ISO 13849-1. Ed. – 2022-05-10 Question: Can…
Read MoreUnderstanding safety functions: Manual Reset

Following the risk assessment, risk reduction is the next step. A safety function is needed to reduce the risk when the control system is called upon. Safety functions are defined in safety requirement specifications. ISO 13849-1:2015 [1] describes some of the more common safety functions. One of the most poorly understood is the manual reset…
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