The most used safety function on machinery is the safety-related stop function. The requirements discussed in this post are not generally applicable to process-related stop functions unless the process and safety stop functions share the same control system hardware and software.
Read MoreMore E-Stop Questions

Here are some more questions I’ve been asked regarding emergency stop requirements. These ones came to me through the IEEE PSES EMC-PSTC Product Compliance Forum mailing list. Primary Sources There are three primary sources for the requirements for emergency stop devices: [1] Safety of machinery — Emergency stop — Principles for design, ISO 13850. International…
Read MoreEmergency Stop Pull-Cords

When it comes to emergency stop devices, there is no doubt that the red mushroom-head push button is the most common – they seem to be everywhere. The second most common emergency stop device is the pull-cord, and like the light-curtain in safeguarding devices, the pull-cord is probably the most misapplied emergency stop device. Local…
Read MoreEmergency Stop Failures
I always look for interesting examples of machinery safety problems to share on MS101. Recently I was scrolling Reddit/r/OSHA and found some real-world examples of emergency stop failures, plus one from my own experience.
Read MoreISO 13849-1 Analysis — Part 6: CCF — Common Cause Failures
Post updated 2019-07-24. Ed. What is a “Common Cause Failure”? There are two similar-sounding terms that people often get confused: Common Cause Failure (CCF) and Common Mode Failure. While these two types of failures sound similar, they are different. A Common Cause Failure is a failure in a system where two or more portions of the…
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